Givveo Technologies Private Limited

Special Purpose Machines (SPM)

GTPL’s Special Purpose Machines (SPMs) team designs custom-engineered machines designed for specific tasks with machine vision systems, SPMs become highly effective in automation for quality control, inspection, and process optimization.

SPMs integrated with machine vision systems significantly enhance automation by providing accurate inspection, precise control, and intelligent decision-making capabilities. These solutions are crucial for achieving high efficiency, consistent quality, and greater throughput in various industrial applications.

Key applications of SPM in machine vision automation:

Automated Quality Inspection

Defect Detection: SPMs equipped with machine vision systems can detect defects such as surface scratches, cracks, dents, and inconsistencies in products on the production line. This ensures that only defect-free products move to the next stage, reducing waste and rework.
Dimensional Accuracy Checks: Machine vision in SPMs can measure the dimensions of parts or products with high precision, ensuring that they meet the specified tolerances. This is critical in industries like automotive and aerospace where precision is essential.

Assembly Line Automation

Part Positioning and Orientation: Machine vision systems in SPMs can accurately detect the position and orientation of components in real-time. This allows the machine to automatically adjust and align parts for assembly, improving speed and reducing errors.
Component Verification: SPMs use machine vision to verify the presence, correct placement, and orientation of components in an assembly, ensuring that each part is assembled correctly before moving to the next stage.

Sorting and Classification

Color and Shape Sorting: SPMs with machine vision systems can sort products based on color, shape, size, or other visual characteristics. This is commonly used in industries such as food processing, pharmaceuticals, and electronics.
Material Identification: Machine vision can also be used to identify and sort products based on material type (e.g., metal, plastic, glass), enabling automated classification and reducing human intervention.

Robotic Guidance and Vision

Pick and Place Operations: SPMs integrated with robotic arms and machine vision systems can perform pick-and-place operations with high accuracy. Vision-guided robots are able to locate and pick components from a conveyor or bin, even in random orientations.
3D Vision and Object Recognition: Advanced SPMs use 3D machine vision systems to recognize complex objects and guide robots in tasks like palletizing, depalletizing, and automated assembly.

Surface and Appearance Inspection

Pattern and Texture Recognition: SPMs use machine vision to analyze the texture and patterns on surfaces to detect irregularities. This is especially useful in industries like textiles, printing, and packaging.
Color Inspection: Machine vision in SPMs is used for color consistency checks, ensuring that products like paints, fabrics, and food items have consistent colors according to quality standards.

Product Traceability and Code Reading

Barcode and QR Code Scanning: Machine vision systems in SPMs can scan and verify barcodes, QR codes, and other labels on products for tracking and traceability throughout the production process.
Serial Number Recognition: Machine vision reads serial numbers, lot numbers, and other markings on products for accurate tracking, inventory management, and ensuring that the right products are delivered to customers.

Machine Vision for CNC and Machining Operations

Tool Condition Monitoring: SPMs in CNC machining centres can use machine vision to monitor the condition of cutting tools in real time, identifying wear or damage and prompting tool changes as needed.
Automated Alignment and Calibration: Machine vision systems help SPMs perform automatic alignment and calibration of workpieces before machining, improving precision and reducing setup time.

Welding and Soldering Automation

Weld Seam Inspection: SPMs with integrated machine vision systems can inspect weld seams in real-time, detecting defects such as gaps, porosity, and misalignment, ensuring high-quality welds.
Solder Joint Inspection: In electronics manufacturing, SPMs use machine vision to inspect solder joints on PCBs for defects like cold soldering, bridging, and insufficient solder.

Packaging and Labeling Automation

Label Placement Verification: Machine vision ensures that labels are correctly placed and oriented on products, identifying skewed, missing, or improperly applied labels.
Packaging Integrity Inspection: SPMs equipped with machine vision check the integrity of packaging, such as detecting improperly sealed bags, missing caps, or damaged containers.

Pharmaceutical and Medical Device Manufacturing

Blister Pack Inspection: Machine vision in SPMs inspects blister packs to ensure the correct number of pills are present, and that there are no broken or discolored pills.
Vial and Ampoule Inspection: SPMs use machine vision to inspect vials and ampoules for fill levels, cap placement, and label accuracy, ensuring compliance with stringent pharmaceutical standards.

Food and Beverage Processing

Foreign Object Detection: SPMs with machine vision systems are used in food processing to detect and remove foreign objects, ensuring product safety and compliance with quality standards.
Shape and Size Grading: Machine vision inspects and grades food products based on size, shape, and color, automating sorting and packaging operations.

Automotive Component Inspection

Assembly Verification: In automotive manufacturing, SPMs with machine vision systems check for proper assembly of components like engines, transmissions, and electronic modules.
Surface Finish Inspection: Machine vision detects surface defects like scratches, dents, or paint inconsistencies on automotive parts, ensuring they meet aesthetic and functional standards.

Key Technologies